In the fabric industry, materials are often described using a combination of letters and numbers. This system can be confusing for outsiders, but for professionals, it's a standard way to communicate fabric specifications. Let's break down what these numbers and letters represent, particularly in the context of fabrics like those used in sleeping bags.
Key Fabric Terminology:
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D – Denier
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Definition: Denier is a unit that measures the thickness of fibers or filaments. It refers to the weight (in grams) of 9,000 meters of a fiber at standard moisture content.
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Formula: Denier (D) = 9,000 * (Weight in grams) / Length (in meters).
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Purpose: A higher Denier number indicates thicker fibers.
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Example: If a fiber has a Denier of 40D, it means that 9,000 meters of this fiber weigh 40 grams.
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Tex
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Definition: Tex is a metric unit used to measure the thickness of yarn or fiber. It represents the weight (in grams) of 1,000 meters of fiber.
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Formula: Tex = 1,000 * (Weight in grams) / Length (in meters).
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Purpose: Like Denier, a higher Tex number means thicker fibers.
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Conversion: 1 Tex = 9 Denier.
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Example: A fiber with a Tex of 20 means 1,000 meters of this fiber weigh 20 grams.
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N – Metric Count (公制支数)
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Definition: This is a metric-based unit used to describe the fineness of yarn. It indicates how many meters of yarn weigh one gram.
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Formula: N = Length (meters) / Weight (grams).
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Purpose: Higher N values mean finer yarn (i.e., the yarn is lighter and longer per unit weight).
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Example: If a yarn has an N value of 100, it means that 1 gram of yarn is 100 meters long.
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S – English Count (英制支数)
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Definition: This is an imperial-based unit used to measure the thickness of yarn. It specifies how many pounds of yarn are required to make 840 yards of the yarn.
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Formula: S = Length (yards) / (Weight (pounds) * 840).
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Purpose: Like N, higher S values represent finer yarn. It’s primarily used in the cotton industry.
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Example: A yarn with an S value of 30 means that 1 pound of yarn would stretch to 30 * 840 yards.
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Fabric Composition Examples:
Here are some common fabric specifications you might encounter:
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109/9665, 1/1
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This means:
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Warp yarn is 10 English count (S) yarn, and the weft yarn is 9 S.
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The fabric has 96 warp threads and 65 weft threads per inch.
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1/1 weave: plain weave (every warp thread interlaces with every weft thread).
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109/40D/9665, 2/1S Stretch
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This means:
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Warp yarn is 10 S, and the weft is 9 S, with 40 Denier stretch yarn (likely spandex or elastane) in the fabric.
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2/1S weave: a 2-up, 1-down twill weave (a diagonal pattern).
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10/40D300D/40D/9665, 3/1Z Stretch
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This means:
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Warp yarn is 10 S, using a 40D spandex stretch yarn; the weft is 300 Denier synthetic fiber (e.g., polyester), with a 40D stretch yarn.
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3/1Z weave: a 3-up, 1-down twill weave with a Z twist (clockwise twist).
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20/2(9 Long Bamboo + 10JC Plain)/9665, 5/3 Satin**
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This means:
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Warp yarn is a 2-ply 20 S yarn with specific twists.
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The weft is a combination of 9 S long bamboo yarn and 10 S combed plain yarn.
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5/3 Satin weave: a satin weave where the warp yarns float over 5 weft threads and under 3, creating a smooth, shiny surface.
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Important Conversions:
Since the textile industry still uses both metric and imperial systems, it’s important to know how to convert between them:
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1 Denier (D) = 9 Tex
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1 Tex = 1/9 Denier
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1 Tex = 590.5/S (for cotton-like materials)
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1 S = 590.5/tex (for cotton-like fibers)
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1 N = 9000/D
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1 N = 1000/tex
Summary:
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Denier (D) and Tex are used to describe the thickness of fibers, with Denier using 9,000 meters as the reference length and Tex using 1,000 meters.
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Metric Count (N) and English Count (S) refer to yarn fineness based on weight and length, with N being a metric unit and S being an imperial unit.
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Understanding these measurements helps in determining the fabric's texture, durability, and application, especially in specialized textiles like those used in sleeping bags or performance gear.
Knowing these terms and conversions is essential for anyone working in fabric or textile design. Whether you're selecting materials for sleeping bags or outdoor gear, understanding fabric specifications allows you to make informed decisions based on the properties you need!
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